Pb Stabilization by a New Chemically Durable Orthophosphate Phase: Insights into the Molecular Mechanism with X-ray Structural Analysis

Abstract

The rapid progression of piezoelectric technology and the upgradation of electronic devices have resulted in a global increase in Pb-based piezoelectric ceramic materials. In this study, the feasibility of incorporating Pb into a PbZr(PO4)2 double orthophosphate structure was evaluated by investigating the interaction mechanism of the perovskite with phosphate. The unique combination of X-ray absorption spectroscopy, selected area electronic diffraction, and Pawley refinement revealed that Pb was incorporated into a hexagonal structure and tetra-coordinated with oxygen in the phosphate-treated product. The chemical durability was enhanced through the structural alterations via Zr− O−P and Pb−O−P bond linkages. The stable phase encapsulating both Pb and phosphate showed effectiveness not only in stabilizing Pb but also in inhibiting P release as a secondary pollution risk within a wide pH range (1 ≤ pH ≤ 13). Despite the excellent chemical durability of the robust PbZr(PO4)2 crystalline phase, the increased Ti doping amounts at the Zr site resulted in a slight decrease in the lattice parameters and further enhanced the Pb stabilization effect through the formation of PbZrxTi(1−x)(PO4)2 solid solutions. This study demonstrates that the newly robust crystalline structure, developed through a well-designed thermal treatment scheme, provides an effective strategy for the treatment of Pb frequently encountered in electronic wastes.